Common Plastics Used in Injection Molding and Their Applications
Injection molding is a popular manufacturing process for producing complex plastic components in large volumes. The process is versatile, allowing a wide range of plastics to be used based on the desired properties and applications. Below are the most commonly used plastics for injection molding and their typical uses:
1. Acrylonitrile Butadiene Styrene (ABS)
Properties:
ABS is a durable, impact-resistant plastic known for its toughness, rigidity, and excellent surface finish. It has good thermal and chemical resistance and can be easily colored or painted.Applications:
- Automotive components (dashboards, wheel covers)
- Consumer electronics (cases for phones, laptops, and printers)
- Toys (e.g., LEGO bricks)
- Household items (vacuum cleaners, kitchen appliances)
2. Polypropylene (PP)
Properties:
Polypropylene is lightweight, chemically resistant, and has excellent fatigue resistance, making it ideal for applications that require flexibility and durability. It is also cost-effective and recyclable.Applications:
- Packaging (caps, closures, and containers)
- Automotive parts (bumpers, battery cases)
- Medical devices (syringes, lab equipment)
- Household goods (storage bins, furniture)
3. Polyethylene (PE)
Properties:
Polyethylene comes in different densities, including high-density (HDPE) and low-density (LDPE). It is chemically resistant, flexible, and has good impact strength.Applications:
- Food and beverage containers
- Pipes and fittings
- Industrial tanks
- Medical packaging
4. Polystyrene (PS)
Properties:
Polystyrene is a lightweight, rigid plastic with excellent clarity in its transparent form. It is cost-effective and widely used in single-use and low-cost products.Applications:
- Disposable cutlery and plates
- Packaging materials (clamshells, egg cartons)
- Medical devices (test tubes, petri dishes)
- Toys and model kits
5. Nylon (Polyamide, PA)
Properties:
Nylon is known for its high strength, flexibility, and wear resistance. It also performs well under high temperatures and has good chemical resistance.Applications:
- Automotive parts (gears, bearings, and bushings)
- Electrical components (cable ties, connectors)
- Industrial machinery (rollers, screws)
- Sporting goods (bike pedals, racket strings)
6. Polycarbonate (PC)
Properties:
Polycarbonate is an exceptionally tough and transparent plastic. It resists impacts, heat, and UV radiation, making it suitable for demanding applications.Applications:
- Safety equipment (helmets, goggles)
- Electronic housings
- Automotive lighting
- Medical devices (surgical instruments, protective shields)
7. Thermoplastic Elastomers (TPE)
Properties:
TPEs combine the flexibility of rubber with the processability of plastics. They are soft, elastic, and can be co-molded with rigid plastics.Applications:
- Grips and handles (tools, toothbrushes)
- Seals and gaskets
- Medical tubing
- Consumer goods (phone cases, wearables)
The choice of plastic for injection molding depends on your product’s specific needs—strength, flexibility, thermal stability, or cost. Advances in material science now make more complex and efficient designs possible.
Why Choose Springboard?
At Springboard, we specialize in high-quality injection molding with a focus on medical device manufacturing. We also deliver precise, durable solutions for automotive components and other business-to-business applications. From biocompatible materials for medical devices to impact-resistant plastics and custom-engineered solutions, we ensure the perfect fit for your project.
Contact a Springboard representative today to discuss your injection molding needs!
